Guards and kickback on a circular saw
Guards and kickback on a circular saw
Hand and power tools 5 min 29 CFR 1926.300 · 29 CFR 1926.304
Why it matters
The lower guard has to cover the teeth again as soon as the blade leaves the cut. A pinned guard, a deep blade, or a board that pinches will throw the saw. Set the depth, support the cut, and stand out of the kickback path.
The talk
A portable circular saw has a guard above the shoe and a lower guard over the teeth. The lower guard is the one that moves. You push the saw into the wood, that guard lifts, and the teeth do the cut. When the blade leaves the cut, the lower guard has to snap back and cover the teeth. If it stays open, the teeth are bare while you set the saw down or turn with it. Do not pin the lower guard open with a wedge, a nail, or a wire. If the guard is slow, bent, or packed with dust, tag the saw. Get one whose guard snaps shut on its own.
Set the blade depth so the teeth only just clear the bottom of the board. A blade that hangs far below the board leaves more tooth in the open if the guard is slow, and it grabs harder. Support the board so the cut does not close on the blade. A board stretched between two horses can sag, and the kerf pinches the blade. That pinch is what throws the saw back at you. Put the support so the piece you keep and the piece you cut off both stay put until the cut is done. Do not let the offcut drop and twist the blade in the middle of the cut.
Stand out of the kickback path. Kickback throws the saw back toward your body, or it throws the board. Do not stand in a straight line behind the blade. Set your feet to the side so a sudden throw does not hit your stomach or your thigh. Keep your hands on the handles the saw was built with. Do not reach under the board to catch the offcut while the blade is turning. When you change the blade, unplug the saw first. A saw that is still plugged in can start if the trigger gets bumped while the guard is held up and your fingers are on the teeth. Put the plug where you can see it, then change the blade.
Key points
- The guard above the shoe stays on, and the lower guard covers the teeth.
- The lower guard must snap back when the blade leaves the cut.
- Do not pin the lower guard open.
- Set the depth so the teeth only just clear the board.
- Support the board so the cut does not close on the blade.
- Stand out of the kickback path.
- Unplug the saw before you change the blade.
Do this
- Check that the lower guard snaps shut before the first cut.
- Set the blade so it only just clears the underside of the board.
- Support both sides of the cut so the kerf cannot pinch.
- Stand to the side of the kickback path.
- Unplug the saw and keep the plug in sight while you change the blade.
Do not do this
- Do not pin, wedge, or wire the lower guard open.
- Do not leave the blade hanging far below the board.
- Do not cut a board that can sag and close on the blade.
- Do not stand directly behind the saw.
- Do not change the blade while the saw is plugged in.
Talk about it
- Which saws on this job have a lower guard that sticks open?
- Where will we support today's cuts so the board does not pinch the blade?
- Where does the plug go when someone changes a blade?
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