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Toolbox Talks

Pump hose, buckets, and the pour

Struck-by 5 min 29 CFR 1926.702 · 29 CFR 1926.701

Concrete

Why it matters

Pump lines run under high pressure, and a blockage can make the hose whip or blow concrete out at the end. Crane buckets weigh tons when full. Workers on a pour get hit, knocked off decks, or shocked when nobody is watching the line, the bucket, or the wires overhead.

The talk

The end hose on a concrete pump is the most dangerous rope on the job. When the line plugs or air gets trapped, pressure builds and the hose can jump, whip side to side, or blast concrete and rocks. The person on the hose should hold it at waist level, keep a firm stance, and never sit on it, straddle it, or wrap it around a body part. Nobody stands at the end of the hose during startup, after a plug is cleared, or when the operator is cleaning out. Keep your eyes on the hose and listen for the operator. Pipe supports and clamps on the line must be solid, and every coupling must be closed and pinned before the pump starts.

Never try to clear a plug while the line is under pressure. The pump operator relieves pressure first, then the line is opened. Stand off to the side of any clamp being opened, not in front of it. Hand signals or a radio between the hose person and the operator must be agreed before the pour. Wear eye protection, gloves, and boots that keep concrete off your skin. Watch your footing on a deck covered in hoses, rebar, and wet concrete. The hose can drag you backward toward an edge if you lose your stance.

When we pour with a crane bucket, nobody works under the bucket while it is moving up or down. Route the bucket so it passes over the fewest people. Check that the gate has a working safety latch so it does not dump early. Never ride the bucket. Guide it with your hands only after it is low and slowed, and keep your feet clear of where it will set down. Before any boom or bucket moves, look up for power lines. When finishing near overhead lines, the bull float handle must be nonconductive or insulated. Metal handles near wires have killed finishers. If you see a line too close, stop and tell the foreman.

Key points

  1. The end hose can whip or blow out when the line plugs.
  2. Hold the hose at waist level and never straddle or sit on it.
  3. Stay clear of the hose end at startup and after clearing a plug.
  4. Relieve line pressure before opening any clamp.
  5. Nobody works under a crane bucket while it moves up or down.
  6. Never ride the concrete bucket.
  7. Use nonconductive bull float handles near power lines.

Do this

  • Agree on signals with the pump operator before the pour.
  • Check couplings are closed and pinned before startup.
  • Stand to the side when a clamp is opened.
  • Route the bucket over the fewest people.
  • Look up for power lines before the boom or bucket moves.

Do not do this

  • Do not wrap the hose around your arm or body.
  • Do not stand at the hose end when the pump starts.
  • Do not open a line that is still under pressure.
  • Do not reach for a bucket until it is low and slow.
  • Do not use a metal float handle near overhead lines.

Talk about it

  1. What signals will the hose person and the pump operator use today?
  2. Where will the bucket travel, and who might be under it?
  3. Are there any power lines near the pump boom or our finishing area?

This is a short crew briefing. It does not replace a competent person, training, or the law.

Training aid only. This talk is not legal advice. It does not replace your company's safety program, a competent person, the equipment maker's instructions, or the OSHA standard itself.

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