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Toolbox Talks

Table saws: stop kickback before it starts

Table saws: stop kickback before it starts

Hand and power tools 5 min 29 CFR 1926.304 · 29 CFR 1926.300

Carpentry

Why it matters

A jobsite table saw can throw a board back at you faster than you can blink and pull your hand into the blade. Table saw injuries are some of the worst hand injuries in construction, and most come from rip cuts with the guard off.

The talk

Kickback happens when the wood pinches the back of the blade or twists against the fence. The blade grabs the board and throws it back toward you at high speed. Your hand, which was pushing the board, can follow it into the teeth. The guard is your first line of defense. The rule says a table saw needs a hood that covers the blade and rides on the stock. Keep the guard, the riving knife or splitter, and the anti-kickback pawls that came with the saw on the saw. If a cut cannot be made with the guard on, stop and ask. There is almost always a safer way, like a different tool or a jig.

Set up before you cut. Put the saw on a stable stand at a good height, with room in front and behind for the full board. Set the blade so it sticks up just above the wood. Lock the fence square and check it. Use a sharp blade made for the cut. Stand a little to the side of the blade, not right behind it, so a kicked board misses you. For rips, use the fence. For crosscuts, use the miter gauge or a sled. Never use the fence and the miter gauge on the same cut, because the offcut can jam and fly. Support long boards with an outfeed stand or a helper who does not pull on the board.

Keep your hands out of the path. Use a push stick when your hand would get within a few inches of the blade, and keep a push stick on the saw where you can reach it. Do not reach over or behind a spinning blade to grab a piece. Turn the saw off and let the blade stop before you clear scraps or adjust anything. Unplug it before changing blades. Wear safety glasses and hearing protection. Do not wear gloves, loose sleeves, or anything that can catch. If the saw is making burn marks, binding, or bogging down, stop and find out why before you push harder.

Key points

  1. Kickback is caused by the board pinching or twisting against the blade.
  2. Keep the hood guard, riving knife or splitter, and pawls on the saw.
  3. Set the blade just above the wood.
  4. Stand to the side of the blade, not behind it.
  5. Use the fence for rips and the miter gauge for crosscuts, never both.
  6. Use a push stick near the blade.
  7. Let the blade stop before clearing scraps; unplug to change blades.

Do this

  • Put the saw on a stable stand with room for the board.
  • Check that the fence is square and locked.
  • Support long stock with an outfeed stand.
  • Keep a push stick where you can reach it.
  • Wear safety glasses and hearing protection.

Do not do this

  • Do not take the guard off to make a cut go faster.
  • Do not reach over a spinning blade.
  • Do not wear gloves or loose sleeves at the saw.
  • Do not freehand a cut without fence or miter gauge.
  • Do not force a board that is binding.

Talk about it

  1. Is the guard on every table saw on this site right now?
  2. What cuts do we make that tempt us to pull the guard, and what can we do instead?
  3. Where do the push sticks live on each saw?

This is a short crew briefing. It does not replace a competent person, training, or the law.

Training aid only. This talk is not legal advice. It does not replace your company's safety program, a competent person, the equipment maker's instructions, or the OSHA standard itself.

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