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Toolbox Talks

Torch-down roofing and propane

Fire and hot work 5 min 29 CFR 1926.153 · 29 CFR 1926.150

Roofing

Why it matters

A roofing torch puts out a big open flame on top of a building made of wood, felt, and insulation. Torch-down fires often start out of sight, smolder for hours, and burn the building after the crew goes home.

The talk

Torch-down work has two hazards in one: an open flame and a tank full of propane. Start with the tank. Keep the cylinder standing upright on a flat, solid spot, and secure it so it cannot tip. Keep it away from the torch flame and the hot work area, and keep the hose out of foot traffic where it can be kinked, cut, or melted. Check the hose, the regulator, and every fitting before you light up. If you smell gas or hear a hiss, shut the tank valve first and find the leak with soapy water, never with a flame. At the end of the day, close the tank valve and burn the gas out of the hose. Propane tanks get stored outside, never inside the building.

Now the flame. Before you light, walk the roof and look for what can catch. Wood nailers, curbs, cant strips, old felt, foam insulation, and the gap where the roof meets a wall are the usual places a fire starts. Never point the torch into a gap, a crack, a vent, or under flashing where you cannot see what is behind it. Fire can run into the wall or the roof deck and stay hidden. For tight spots and edges, use a heat gun or a cold-applied product if the job allows it. Keep the torch moving and set it on its stand, pointed at the sky, when you put it down. Do not walk around with a lit torch.

Have a fire extinguisher on the roof, charged and within reach of the torch station, before you light. Know who is the fire watch. After the last torch goes out, someone stays and watches for at least as long as your company plan says. Look for smoke, smell for burning, and feel the edges and curbs with the back of your hand. A hidden fire can show up long after the torch is off. Do not leave the roof until the fire watch is done and the area is cool. If a fire gets bigger than one extinguisher, get off the roof and call 911. Your life is worth more than the building.

Key points

  1. Keep the propane tank upright, secured, and away from the flame.
  2. Check hose, regulator, and fittings before lighting.
  3. Find leaks with soapy water, never with a flame.
  4. Never point the torch into gaps, vents, or under flashing.
  5. Keep a charged extinguisher within reach of the torch station.
  6. Do a fire watch after the last torch goes out.
  7. Store propane tanks outside, never inside the building.

Do this

  • Walk the roof for burnable material before lighting.
  • Set the torch on its stand, flame up, when you put it down.
  • Use a heat gun or cold product at tight edges when allowed.
  • Close the tank valve and bleed the hose at day's end.
  • Feel curbs and edges for heat during the fire watch.

Do not do this

  • Do not walk around with a lit torch.
  • Do not lay the tank on its side or leave it loose.
  • Do not run the hose where it can be stepped on or burned.
  • Do not leave the roof right after the last torch goes out.
  • Do not fight a fire that is bigger than one extinguisher.

Talk about it

  1. Where on this roof could fire hide where we cannot see it?
  2. Who is fire watch today, and how long do they stay?
  3. Where is the extinguisher right now?

This is a short crew briefing. It does not replace a competent person, training, or the law.

Training aid only. This talk is not legal advice. It does not replace your company's safety program, a competent person, the equipment maker's instructions, or the OSHA standard itself.

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